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Naturally occurring crystalline (sand) is crushed into powder and passes through numerous purifying processes. The resulting pure powder is fused by either of two different processes to manufacture clear fused quartz ingots.
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The manufacturing of this form of Silicon Dioxide does not uses naturally occurring material but it is derived synthetically. Hence the name synthetic quartz.
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Electrically Fused
- High energy electrical heating process melts (fuses)
the powder, casting very large ingots which will be cut up during fabrication.
- Currently this is the most widely used material in the
semiconductor industry. It is also used in some optical applications where low cost and commercial grade quality is acceptable.
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Flame Fused
- In this process particular chemicals are fused with
Oxygen - Hydrogen flame.
- This material processing involves various drying
processes, thus numerous grades are available with different OH content.
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Flame Fused
- In this manufacturing process the powder is fused with
Oxygen - Hydrogen flame.
- This clear fused quartz material is extremely pure and
virtually bubble free. However the OH content is somewhat higher than the electric fused quartz.
- This material is appropriate for almost all but the most
demanding optical applications.
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Dry - Fused
- This process to manufacture synthetic quartz is one of
the latest advancement in this technology.
- This method produces the highest grade material to
date. The extremely low OH contents allows for high processing temperatures.
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